Application of polyethylene wax in plastic processing

Polyethylene wax refers to low molecular weight polyethylene with relative molecular weight less than 10000, and the molecular weight range is usually 1000-8000. Polyethylene wax is widely used in ink, coating, rubber processing, paper, textile, cosmetics and other fields due to its excellent properties.

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Polyethylene wax has good chemical stability, excellent mechanical properties, electrical properties, dispersion, fluidity, demoulding, high softening point, low melt viscosity, high hardness and good wear resistance. It is widely used in general plastic processing as dispersant of various masterbatches, demoulding agent for polyolefin processing, lubricant for polychloroethylene plastic processing, etc. Due to the introduction of polar groups, the physical properties of chemically modified polyethylene wax are improved, and the application field of polyethylene wax has been expanded to engineering plastics with higher performance requirements and faster development momentum.
In the process of plastics processing, pe wax can be used as dispersant of various masterbatch, processing lubricant of various plastics and compatibilizer of wood plastic composite. It is a common auxiliary in plastics processing industry.
Masterbatch dispersant
With the development of the plastic industry, the plastic processing industry increasingly tends to use a variety of convenient functional masterbatch to reduce the cost of raw materials, process costs, improve production efficiency, give different properties of plastic products, in order to meet the different needs of the market.
Plastic masterbatch mainly includes filling masterbatch, lubricating masterbatch, transparent masterbatch, pearlescent masterbatch, color masterbatch and antistatic masterbatch. The plastic masterbatch is prepared by adding the plastic additives beyond the conventional amount into the carrier resin, so the masterbatch can be directly added in the molding of plastic products.
Polyethylene wax can be used as dispersant of various thermoplastic resin masterbatch and lubricating dispersant for filling masterbatch and degradation masterbatch. Polyethylene wax has good compatibility with plastic, good heat resistance, good mixing property and easy crushing, which does not affect the performance of end products; It plays a good role in wetting, dispersing and stabilizing the particles of filler or pigment. Studies have shown that the polymerized polyethylene wax is better than the cracked polyethylene wax in terms of both the dispersion ability and thermal stability of filler and pigment particles. Therefore, polymerized polyethylene wax is mostly used in high-end masterbatch products, such as pe wax SN118 and SN119 of Qingdao Sainuo, which have good dispersion and thermal stability in the masterbatch.

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Lubricant for plastics processing
The lubricant used in plastics processing is to improve the fluidity and demoulding of plastics, especially thermoplastics. The main function of lubricant is to reduce the friction between plastic materials and processing machinery and between plastic materials and internal molecules in the process of processing, so as to improve the processing performance of plastics and improve the performance of products.

According to the action mechanism of lubricant in plastic processing, the lubricant is divided into inner lubricant and outer lubricant. The internal lubricant has a certain affinity with polymer, and its lubricating effect is mainly to reduce the friction between polymer molecules or the force between polar polymer molecules. External lubricant is mainly to reduce the friction between polymer and processing machinery, which can improve long-term operation, dimensional stability, prevent scaling and increase production capacity. There are many kinds of lubricants, most of which have both internal and external lubrication. The one with stronger lubrication is called external lubricant, and the one with stronger internal lubrication is called internal lubricant.
Lubricants are widely used, such as rigid PVC, polyolefin, polystyrene, ABS, phenolic resin, melamine resin, cellulose acetate, unsaturated polyester, polyamide, rubber and other products processing will use lubricants. But the main use of lubricants is still in rigid PVC, so when evaluating the performance of lubricants, people often focus on rigid PVC.
PVC lubricant
PVC resin has excellent physical properties and can be made into rigid and flexible products. The process includes extrusion, coating, injection, blow molding and calendering. The products include pipes, profiles, sheets, hollow products, wire and cable sheaths, etc. PVC resin has poor thermal stability, so it needs to add heat stabilizer and lubricant during processing. The lubricant can prevent the resin from remaining in the extruder or decomposing due to local overheating, and make the resin easy to form. PVC profiles are widely used in interior decoration profiles, building water supply and drainage pipes and assembling plastic steel doors and windows.Plastic profile is made of PVC and more than ten kinds of plastic additives by blending modification and extrusion. Lubricant is an important additive.

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Polyethylene wax is mainly used for external lubrication, with strong external lubricity. It also has good lubricity in the middle and later stages of molding process. It can be regarded as the lubricant in the middle and later stages, and is suitable for the production of products with complex cross-section. It can be used not only in lead salt stabilization system, but also in nontoxic calcium zinc composite stabilization system and rare earth composite stabilization system. For example, Qingdao Sainuo’s SN3316, SN9126, SN9130 have excellent lubricity, which can be used in various types of PVC processing technology, especially in PVC calendering and extrusion process, which can significantly improve the plasticization of PVC and improve the mechanical strength of products; It is used for high temperature hard material processing, and has outstanding anti adhesion and anti scorch properties. Oxidized wax powder is mainly used as external lubricant for hard and soft PVC processing, which can improve torque, reduce the precipitation of organotin and lead salt stable system, and has high external lubrication and demoulding effect, without affecting the Vicat heat change temperature and impact strength of products.
Qingdao Sainuo Chemical Co.,Ltd. We are manufacturer for PE wax, PP wax, OPE wax, EVA wax, PEMA, EBS,Zinc/Calcium Stearate…. Our products have passed the REACH, ROHS, PAHS, FDA testing.
Sainuo rest assured wax, welcome your inquiry!
Website:https://www.sanowax.com
E-mail:sales@qdsainuo.com
               sales1@qdsainuo.com
Adress:Room 2702,Block B, Suning Building, Jingkou Road, Licang District, Qingdao, China


Post time: Jul-15-2021
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